CNC Foam Cutter

Below are some pictures of my homebrew CNC Foamcutter that I made a few years ago. It was built as a testbed for my own Mac foamcutter software (still in build, but unlikely to be finished).



Bow Prop
Hotwire bow support bracket - ability to spin in C axis - height adjustable

Bow Tension Insulator
Coaxial insulator made from brass tube and plastic 6.5mm tubing

Controller Front
Front panel of the stepper and hotwire controller unit

Controller Rear
Rear panel of the stepper and hotwire controller unit

PICT0001
General view of the CNC foamcutter setup

PICT0002
Close-up of a Y axis stepper mount

PICT0003
General view of the Y axis mount

PICT0004
Another close-up of a Y axis stepper

PICT0007
View showing bow on carbon fibre bow mount

PICT0009
Hotwire keeper on Y axis mount

PICT0011
View showing acetal bearings

PICT0013
View of X axis stepper mount - U channel aluminium

PICT0014
Closer view of Y axis stepper arrangement and acetal shaft coupler

PICT0021
Close up of hotwire keeper from glassfibre PCB material

PICT0022
General view of setup

X Thrust Bearing
Opposite end of X axis showing acetal thrust bearing